The Champion 7500 Watt generator with electric start is both convenient and powerful. But while it can be relied upon to provide power when needed, it is not without its occasional issues, including:
Error – The Generator Fails to Start
Cause:
The generator may not start if it is out of fuel, the spark plug is not working properly, or the unit is overloaded. The choke may also be in the wrong position.
Solution:
Check the fuel level and refill the tank if needed. The spark plug may need replacing or the cord reconnected. Unplug excess loads from the unit and adjust the choke to a working position.
Error – Generator Does Not Start Electrically
Cause:
The generator requires the battery to start the unit electrically. It may fail if the battery is drained or dead. This can also happen if the battery switch is in the “Off” position.
Solution:
Recharge the generator’s battery and turn the battery switch to the “On” position.
Error – Generator Shuts Down Unexpectedly
Cause:
The generator may shut down during operation if it runs out of fuel or the oil level gets too low.
Solution:
Place the generator on a flat, level surface and refill the fuel tank and oil to the proper level. Restart the unit and try again.
Error – Generator Supplies Only Limited Power
Cause:
The generator can fail to supply enough power if it overheats, is overloaded, or there is not enough ventilation in the area.
Solution:
Make sure the generator is in an area with adequate ventilation and open windows and doors if needed. Review the “Connecting Electrical Loads” section of the user manual. Remove excess loads from the generator and allow it to sit for at least 10 minutes or until cool before restarting.
Error – AC Output Does Not Work
Cause:
The AC output may fail if the cable(s) are not connected properly, an appliance or device is faulty, a circuit breaker is open, the brush assembly is faulty, the AVR (auto voltage regulator) is defective, or there is loose wiring in the AC port.
Solution:
Reset the generator’s circuit breaker and check for faulty devices. Also, make sure the cords are all connected securely to the ports. If the AC output port has a short circuit or loose wiring, repair these. Replace the brush assembly or AVR if needed, which may require assistance from a Champion Service Center.
Error – The Generator “Gallops”
Cause:
A generator may “gallop” or lope if the engine governor is broken or otherwise defective.
Solution:
Repairing the engine governor may require the assistance of a Champion Service Center. Also, try contacting the helpline for more information.
Error – Circuit Breaker Trips Repeatedly
Cause:
The generator’s circuit breaker can trip if the unit is overloaded or there is a faulty cord or device connected to it.
Solution:
If the unit seems overloaded, disconnect excess loads and restart the generator. Review the “Connecting Electrical Loads” section of the user manual. If there are any broken or frayed wires in the generator, repair them. Make sure connected devices are functioning properly as well.
The listed errors and solutions can go a long way in helping keep your generator running properly. However, if other problems arise, contact the Champion Customer Support Center for further assistance.
